項目 零配件號碼 最新件號 描述
1 3696036 1 3696036 燃料過濾器總成
9 T412504 1 T412504 保護總成
項目 零配件號碼 最新件號 描述
2 1 燃料過濾器冒口
3 3577740 1 3577740 燃料過濾器總成
7 2874 A014 1 2874 A014 水分離器感應(yīng)器
8 T410730 1 T410730 螺旋
Crankshaft pin diameters |
Diameter mm (in) |
Engine model/Pin type |
Standard |
Service limit |
102-05, 103-07 |
Standard |
34,964 - 34,975 (1.37653 - 1.37697) 34,714 - 34,725 (1.36669 - 1.36712) 34,464 - 34,475 (1.35685 - 1.35728) |
34,90 (1.374) 34,65 (1.364) |
Undersize 0,25 mm (0.01 in) Undersize 0,50 mm (0.02 in) 103-10 |
34,40 (1.354) (1) |
Standard |
38,964 - 38,975 (1.53401 - 1.53445) 38,714 - 38,725 (1.52417 - 1.52460) 38,464 - 38,475 (1.51433 - 1.51476) |
38,90 (1.531) 38,65 (1.5216) |
Undersize 0,25 mm (0.01 in) Undersize 0,50 mm (0.02 in) 103-13 |
38,40 (1.5118) (1) |
Standard |
43,964 - 43,975 (1.73090 - 1.73130) 43,714 - 43,725 (1.72102 - 1.72145) 43,464 - 43,475 (1.71120 - 1.71161) |
43,90 (1.728) 43,65 (1.719) |
Undersize 0,25 mm (0.01 in) Undersize 0,50 mm (0.02 in ) 103-15, 104-19, 104-22 Standard |
43,40 (1.709) (1) |
51,964 - 51,975 (2.04582 - 2.04626) 51,714 - 51,725 (2.03598 - 2.03641) 51,464 - 51,475 (2.02614 - 2.02660) |
51,90 (2.0433) 51,65 (2.0335) 51,40 (2.0236) (1) |
Undersize 0,25 mm (0.01 in) Undersize 0,50 mm (0.02 in) |
(1) If the diameter is less than this value, the crankshaft must be renewed. |
Workshop Manual, TPD 1377E, issue 4 |
21 |
This document has been printed from SPI². Not for Resale |
2 |
100 Series |
Bearing holder |
Centre bearing |
1 Remove the bearing holder and check it for stepped wear and other damage. If it is excessively damaged renew. |
2 Using the Plastigauge ®, measure the oil clearance between the crankshaft centre journal and the bearing. If the oil clearance is more than the service limit, renew the bearing or grind the crankshaft centre journal and use an undersize bearing. |
Clearance mm (in) |
Engine model/Journal No. |
Standard |
Service limit |
102-05 |
No. 1 |
0,035 - 0,088 (0.00140 - 0.00350) 0,039 - 0,092 (0.00154 - 0.00362) |
0,20 (0.0078) 0,20 (0.0078) |
No. 2 |
103-07 |
No. 1, 2 |
0,035 - 0,088 (0.00140 - 0.00350) 0,039 - 0,092 (0.00154 - 0.00362) |
0,20 (0.0078) 0,20 (0.0078) |
No. 3 |
103-10 |
No. 1, 2, 3 103-13, 103-15 No. 1, 2, 3 104-19, 104-22 No. 1, 2, 3, 4 |
0,039 - 0,092 (0.00154 - 0.00362) 0,044 - 0,102 (0.00173 - 0.00401) 0,044 - 0,102 (0.00173 - 0.00401) |
0,20 (0.0078) 0,20 (0.0078) 0,20 (0.0078) |
22 |
Workshop Manual, TPD 1377E, issue 4 |
This document has been printed from SPI². Not for Resale |
2 |
100 Series |
Undersize bearing shell chart |
Journal No. |
Crankshaft centre journal diameter mm (in) |
Engine model/Bearing size |
102-05 |
1 2 1 2 1 2 |
42,964 - 42,975 (1.69150 - 1.69193) 45,948 - 45,959 (1.80897 - 1.80941) 42,714 - 42,725 (1.68165 - 1.68210) 45,698 - 45,709 (1.79913 - 1.79956) 42,464 - 42,475 (1.67181 - 1.67224) 45,448 - 45,459 (1.78930 - 1.78972) |
Standard |
Undersize 0,25 mm (0.01 in) |
Undersize 0,50 mm (0.02 in) 103-07 |
1, 2 3 |
42,964 - 42,975 (1.69150 - 1.69193) 45,948 - 45,959 (1.80897 - 1.80941) 42,714 - 42,725 (1.68165 - 1.68210) 45,698 - 45,709 (1.79913 - 1.79956) 42,464 - 42,475 (1.67181 - 1.67224) 45,448 - 45,459 (1.78930 - 1.78972) |
Standard |
1, 2 3 |
Undersize 0,25 mm (0.01 in) Undersize 0,50 mm (0.02 in) |
1, 2 3 |
103-10 |
Standard |
1, 2, 3 1, 2, 3 1, 2, 3 |
45,964 - 45,975 (1.80960 - 1.81004) 45,714 - 45,725 (1.79976 - 1.80019) 45,464 - 45,475 (1.78992 - 1.79035) |
Undersize 0,25 mm (0.01 in) Undersize 0,50 mm (0.02 in) 103-13 |
Standard |
1, 2, 3 1, 2, 3 1, 2, 3 |
57,957 - 57,970 (2.28177 - 2.28228) 57,707 - 57,720 (2.27192 - 2.27244) 57,457 - 57,470 (2.26210 - 2.26260) |
Undersize 0,25 mm (0.01 in) Undersize 0,50 mm (0.02 in) 103-15 |
Standard |
1, 2, 3 1, 2, 3 1, 2, 3 |
67,957 - 67,970 (2.67550 - 2.67597) 67,707 - 67,720 (2.66563 - 2.66614) 67,457 - 67,470 (2.65579 - 2.65630) |
Undersize 0,25 mm (0.01 in) Undersize 0,50 mm (0.02 in) 104-19, 104-22 |
Standard |
1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4 |
67,957 - 67,970 (2.67550 - 2.67597) 67,707 - 67,720 (2.66563 - 2.66614) 67,457 - 67,470 (2.65579 - 2.65630) |
Undersize 0,25 mm (0.01 in) Undersize 0,50 mm (0.02 in) |
Workshop Manual, TPD 1377E, issue 4 |
23 |
This document has been printed from SPI². Not for Resale |
2 |
100 Series |
Crankshaft bearing bush |
1 Check the bearing (bush) for damage or poor contact. If found to be defective, renew. |
2 Using a cylinder gauge and micrometer, measure the clearance between the bearing (bush) and the crankshaft journal (B). |
3 Measure inside diameters at positions (A1) and (A2). At each position measure in both directions (A3) and (A4) as shown. The oil clearance can be obtained by subtracting this value from the maximum crankshaft journal diameter. |
Clearance mm (in) Engine model |
Standard |
Service limit 0,20 (0.0078) 0,20 (0.0078) 0,20 (0.0078) |
102-05, 103-07 |
0,035 - 0,102 (0.00140 - 0.00401) 0,039 - 0,106 (0.00154 - 0.00420) 0,044 - 0,116 (0.00173 - 0.00456) |
103-10 |
103-13, 103-15, 104-19, 104-22 |
4 If the oil clearance exceeds the service limit renew the bearing (bush), or grind the crankshaft journal to the required specifications. In this case use an undersize bearing (bush). |
5 To renew the crankshaft journal (bush), use a press to install. |
Crankshaft journal Engine model/Bush size |
O.D. finished size mm (in) |
102-05, 103-07 |
Standard |
42,964 - 42,975 (1.69150 - 1.69193) 42,714 - 45,725 (1.68165 - 1.68210) 42,464 - 42,475 (1.67181 - 1.67224) |
Undersize 0,25 mm (0.01 in) Undersize 0,50 mm (0.02 in) 103-10 |
Standard |
45,964 - 45,975 (1.80960 - 1.81004) 45,714 - 45,725 (1.79980 - 1.80020) 45,464 - 45,475 (1.78992 - 1.79035) |
Undersize 0,25 mm (0.01 in) Undersize 0,50 mm (0.02 in) 103-13 |
Standard |
57,957 - 57,970 (2.28177 - 2.28228) 57,707 - 57,720 (2.27192 - 2.27244) 57,457 - 57,470 (2.26210 - 2.26260) |
Undersize 0,25 mm (0.01 in) Undersize 0,50 mm (0.02 in) 103-15, 104-19, 104-22 Standard |
67,957 - 67,970 (2.67550 - 2.67597) 67,707 - 67,720 (2.66563 - 2.66614) 67,457 - 67,470 (2.65579 - 2.65630) |
Undersize 0,25 mm (0.01 in) Undersize 0,50 mm (0.02 in) |
3 |
1 |
2 |
4 |
24 |
Workshop Manual, TPD 1377E, issue 4 |
This document has been printed from SPI². Not for Resale |
100 Series |
3 |
Cylinder head assembly |
3 |
Rocker cover and inlet manifold |
To remove and to fit |
Operation 3-1 |
Special requirements |
Torque Nm (lbf ft) kgf m 102-05, 103-07, 103-10 103-13, 103-15 |
11 (8) 1,1 10 (7) 1,0 14 (10) 1,4 |
104-19, 104-22 |
Note: Inspect the joint, renew if necessary. |
102-05 103-07 103-10 |
103-13 103-15 104-19 104-20 |
103-13 |
103-15 104-19 104-20 |
Workshop Manual, TPD 1377E, issue 4 |
25 |
This document has been printed from SPI². Not for Resale |