項目 零配件號碼 最新件號 描述
1 37188571 1 37188571 搖臂室蓋
2 36811115 1 36811115 密合墊 -CYL。 冒口蓋
3 0576102 2 0576102 螺帽
4 3314 P004 2 3314 P004 墊圈
4 0920003 2 0920003 墊圈
5 3381 A003 2 3381 A003 墊圈
5 0920302 2 0920302 墊圈
6 33872516 1 33872516 管 -呼吸者
7 31754118 1 31754118 彈簧
8 21825195 1 21825195 夾
9 36561129 2 36561129 夾
13 0748354 1 0748354 螺旋
14 0920002 1 0920002 墊圈
15 0920052 1 0920052 墊圈
21 3623 H005 1 3623 H005 板
22 36862512 1 36862572 密合墊
23 2233103 4 0748352 螺旋
24 2411151 6 2411151 墊圈
25 35784123 1 檢查歷史 填隙料
27 36837413 1 36837415 密合墊
28 2183204 2 2183204 螺旋
29 0920053 2 0920053 墊圈
50 2233204 1 2233204 螺旋
79 0576002 1 0576002 螺帽
80 0920053 1 0920053 墊圈
86 2227117 6 2227117 螺旋
項目 零配件號碼 最新件號 描述
1 37764251 1 37764251 濾油器冒口
2 0490514 1 36813161 密合墊 - 濾油器的冒口
3 0096443 2 0096443 螺拴
4 33115129 2 33115129 墊圈
5 2654408 1 2654408 濾油器
14 0201047 2 0201047 連接
15 35352404 1 35352404 油管
18 35568109 1 35568109 油管
21 0201047 1 0201047 連接
22 0095350 1 0095350 螺拴
23 2411118 2 2411118 墊圈
Table of Contents |
Front Plate - Install ................................................ 57 Crankcase Breather - Remove and Install (Closed Breather) ............................................................. 58 Crankcase Breather - Remove and Install (Open Breather) ............................................................. 59 Valve Mechanism Cover - Remove and Install ..... 60 Valve Mechanism Cover Base - Remove and |
Disassembly and Assembly Section |
Fuel Priming Pump - Remove and Install .............. 5 Fuel Filter Base - Remove ..................................... 6 Fuel Filter Base - Disassemble ............................... 6 Fuel Filter Base - Assemble .................................... 7 Fuel Filter Base - Install ......................................... 7 Fuel Transfer Pump - Remove ................................ 8 Fuel Transfer Pump - Install .................................... 9 Electronic Unit Injector - Remove ........................... 9 Electronic Unit Injector - Install ............................. 10 Electronic Unit Injector Sleeve - Remove .............. 11 Electronic Unit Injector Sleeve - Install ................. 12 Air Cleaner - Remove and Install .......................... 13 Turbocharger - Remove ........................................ 13 Turbocharger - Install ............................................ 14 Exhaust Manifold - Remove and Install ............... 16 Exhaust Elbow - Remove and Install ................... 17 Inlet Manifold - Remove and Install ..................... 17 Inlet and Exhaust Valve Springs - Remove and |
Install ................................................................... 61 Rocker Shaft and Pushrod - Remove ................... 64 Rocker Shaft - Disassemble ................................ 64 Rocker Shaft - Assemble ..................................... 65 Rocker Shaft and Pushrod - Install ....................... 66 Cylinder Head - Remove ...................................... 67 Cylinder Head - Install .......................................... 70 Lifter Group - Remove .......................................... 72 Lifter Group - Disassemble ................................... 73 Lifter Group - Assemble ........................................ 73 Lifter Group - Install .............................................. 74 Camshaft - Remove .............................................. 75 Camshaft - Install .................................................. 76 Camshaft Gear - Remove and Install .................. 78 Camshaft Bearings - Remove ............................... 79 Camshaft Bearings - Install ................................... 79 Engine Oil Pan - Remove and Install ................... 80 Cylinder Liner - Remove ....................................... 83 Cylinder Liner - Install ........................................... 83 Piston Cooling Jets - Remove and Install ............. 84 Pistons and Connecting Rods - Remove .............. 85 Pistons and Connecting Rods - Disassemble ....... 86 Pistons and Connecting Rods - Assemble ........... 87 Pistons and Connecting Rods - Install .................. 88 Crankshaft Main Bearings - Remove (Crankshaft in position) .............................................................. 89 Crankshaft Main Bearings - Install (Crankshaft in position) .............................................................. 90 Crankshaft - Remove ............................................ 92 Crankshaft - Install ................................................ 94 Crankshaft Gear - Remove and Install ................ 96 Bearing Clearance - Check ................................... 97 Atmospheric Pressure Sensor - Remove and |
Install ................................................................... 19 Inlet and Exhaust Valves - Remove and Install .... 21 Inlet and Exhaust Valve Guides - Remove and |
Install ................................................................... 23 Engine Oil Filter Base - Remove .......................... 24 Engine Oil Filter Base - Disassemble ................... 25 Engine Oil Filter Base - Assemble ........................ 27 Engine Oil Filter Base - Install .............................. 28 Engine Oil Cooler - Remove ................................. 29 Engine Oil Cooler - Install ..................................... 30 Engine Oil Pump - Remove .................................. 32 Engine Oil Pump - Disassemble ........................... 33 Engine Oil Pump - Assemble ................................ 33 Engine Oil Pump - Install ...................................... 34 Water Pump - Remove ......................................... 35 Water Pump - Install ............................................. 37 Water Temperature Regulator Housing - Remove and Install .................................................................. 38 Engine Support (Front) - Remove and Install ....... 40 Flywheel - Remove ............................................... 41 Flywheel - Install ................................................... 41 Crankshaft Rear Seal - Remove ........................... 43 Crankshaft Rear Seal - Install ............................... 43 Crankshaft Wear Sleeve (Rear) - Remove and Install ................................................................... 44 Flywheel Housing - Remove and Install .............. 45 Vibration Damper and Pulley - Remove and Install ............................................................................. 47 Crankshaft Front Seal - Remove .......................... 48 Crankshaft Front Seal - Install .............................. 49 Crankshaft Wear Sleeve (Front) - Remove and Install ................................................................... 50 Front Cover - Remove .......................................... 51 Front Cover - Install .............................................. 51 Gear Group (Front) - Remove .............................. 52 Gear Group (Front) - Install .................................. 54 Housing (Front) - Remove .................................... 55 Housing (Front) - Install ........................................ 55 Front Plate - Remove ............................................ 56 |
Install ................................................................... 98 Camshaft Position Sensor - Remove and Install .. 99 Crankshaft Position Sensor - Remove and Install ................................................................. 100 Coolant Temperature Sensor - Remove and |
Install ................................................................. 101 Engine Oil Pressure Sensor - Remove and Install ........................................................................... 102 Fuel Temperature Sensor - Remove and Install .. 103 Inlet Manifold Temperature Sensor - Remove and Install ................................................................. 104 Inlet Manifold Pressure Sensor - Remove and Install ................................................................. 105 Belt Tightener - Remove ..................................... 105 Belt Tightener - Install ......................................... 106 Fan - Remove and Install ................................... 107 Fan Drive - Remove ........................................... 107 Fan Drive - Disassemble ................................... 108 Fan Drive - Assemble ......................................... 110 Fan Drive - Install ................................................. 112 Pump Drive - Remove (Transfer pump) ............... 113 Pump Drive - Disassemble (Transfer pump) ........ 113 Pump Drive - Assemble (Transfer pump) ............ 113 |
This document has been printed from SPI². Not for Resale |
4 |
KENR6906 |
Table of Contents |
Pump Drive - Install (Transfer pump) ................... 114 Electronic Control Module - Remove and Install .. 114 Alternator - Remove and Install .......................... 116 Electric Starting Motor - Remove and Install ...... 117 |
Index Section |
Index .................................................................... 118 |
This document has been printed from SPI². Not for Resale |
KENR6906 |
5 Disassembly and Assembly Section |
Disassembly and Assembly Section |
Installation Procedure |
NOTICE |
Keep all parts clean from contaminants. |
i02736695 Fuel Priming Pump - Remove and Install |
Contaminants may cause rapid wear and shortened component life. |
Removal Procedure |
NOTICE |
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, test- ing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before open- ing any compartment or disassembling any compo- nent containing fluids. |
Dispose of all fluids according to local regulations and mandates. |
NOTICE Keep all parts clean from contaminants. |
g01380207 |
Contaminants may cause rapid wear and shortened component life. |
Illustration 2 |
Typical example |
1. Position a new joint (3) on fuel filter base (4). Note: Ensure correct orientation of the joint. |
1. Turn the fuel supply to the “OFF” position. |
2. Position fuel priming pump (1) on fuel filter base (4) and install bolts (2). Tighten the 1/4" bolt to a torque of 12 N·m (105 lb in). Tighten the 5/16" bolt to a torque of 25 N·m (221 lb in). |
3. Turn the fuel supply to the “ON” position. |
4. Remove the air from the fuel system. Refer to Operation and Maintenance Manual, “Fuel System - Prime”. |
g01380207 |
Illustration 1 |
Typical example |
2. Remove bolts (2). Remove fuel priming pump (1) from fuel filter base (4). |
3. Remove joint (3). |
This document has been printed from SPI². Not for Resale |
6 Disassembly and Assembly Section |
KENR6906 |
i02754755 |
5. Disconnect hose assembly (2). Disconnect hose assembly (4). Disconnect hose assemblies (3) and (5). Cap the hose assemblies. |
Fuel Filter Base - Remove |
6. Remove fuel filters (9) and (10). Remove the O-ring seals and the fuel filter elements from the fuel filters. Refer to Operation and Maintenance Manual, “Fuel System Primary Filter - Replace” and refer to Operation and Maintenance Manual, “Fuel System Secondary Filter - Replace” for more information. |
Removal Procedure |
NOTICE |
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, test- ing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before open- ing any compartment or disassembling any compo- nent containing fluids. |
7. Remove bolts (6). Remove fuel filter base (8). |
i02754756 |
Fuel Filter Base - Disassemble |
Dispose of all fluids according to local regulations and mandates. |
NOTICE Keep all parts clean from contaminants. |
Disassembly Procedure |
Start By: |
Contaminants may cause rapid wear and shortened component life. |
a. Remove the fuel filter base. Refer to Disassembly |
and Assembly, “Fuel Filter Base - Remove”. |
1. Turn the fuel supply to the “OFF” position. |
NOTICE Keep all parts clean from contaminants. |
2. Place a suitable container below the fuel filter base in order to drain the fuel. |
Contaminants may cause rapid wear and shortened component life. |
g01380210 |
Illustration 4 |
Typical example |
g01380208 |
1. Remove fuel priming pump (4) from fuel filter base (1). Refer to Disassembly and Assembly, “Fuel Priming Pump - Remove and Install” for the correct procedure. |
Illustration 3 |
Typical example |
3. Remove plugs (11) and (12). Allow the fuel to |
drain. |
2. Remove fuel temperature sensor (2) from fuel filter base (1). Refer to Disassembly and Assembly, “Fuel Temperature Sensor - Remove and Install” for the correct procedure. |
4. Slide the locking tab into the unlocked position and disconnect harness assembly (1) from fuel temperature sensor (7). |
This document has been printed from SPI². Not for Resale |
KENR6906 |
7 Disassembly and Assembly Section |
3. Remove fuel bypass valve (6) (not shown) from fuel filter base (1). Remove the O-ring seals from the fuel bypass valve. |
Note: Ensure correct orientation of the connections. |
4. Install new O-ring seals to fuel bypass valve (6) (not shown). Install the fuel bypass valve to fuel filter base (1). Tighten the fuel bypass valve to a torque of 35 N·m (26 lb ft). |
4. Remove fuel check valve (10) from fuel filter base (1). Remove the O-ring seals from the fuel check valve. |
5. Install new O-ring seals to fuel check valve (10). Install the fuel check valve to fuel filter base (1). Tighten the fuel check valve to a torque of 35 N·m (26 lb ft). |
5. Remove connections (3), (5), (7) and (8) from fuel filter base (1). Remove the O-ring seals from the connections. |
6. Remove plugs (9), (11) and (12) from fuel filter base (1). Remove the O-ring seals from the plugs. |
6. Install fuel temperature sensor (2) to fuel filter base (1). Refer to Disassembly and Assembly, “Fuel Temperature Sensor - Remove and Install” for the correct procedure. |
i02754757 |
Fuel Filter Base - Assemble |
7. Install fuel priming pump (4) to fuel filter base (1). Refer to Disassembly and Assembly, “Fuel Priming Pump - Remove and Install” for the correct procedure. |
Assembly Procedure |
End By: |
a. Install the fuel filter base. Refer to Disassembly and Assembly, “Fuel Filter Base - Install”. |
NOTICE Keep all parts clean from contaminants. |
Contaminants may cause rapid wear and shortened component life. |
i02754758 |
Fuel Filter Base - Install |
1. Ensure that the fuel filter base is clean and free from damage. If necessary, replace the fuel filter base. |
Installation Procedure |
Table 1 |
Required Tools Part |
Tool |
Number |
Part Description |
Qty |
POWERPART Special Lubricant |
A |
CV60889 |
1 |
NOTICE Keep all parts clean from contaminants. |
Contaminants may cause rapid wear and shortened component life. |
g01380210 |
Illustration 5 |
Typical example |
2. Install new O-ring seals to plugs (9), (11) and (12). Install the plugs to fuel filter base (1). Tighten plug (9) to a torque of 41 N·m (30 lb ft). Tighten plugs (11) and (12) to a torque of 15 N·m (11 lb ft). |
3. Install new O-ring seals to connections (3), (5), (7) and (8). Install the connections to fuel filter base (1). Tighten connections (3), (5) and (7) to a torque of 15 N·m (11 lb ft). Tighten connection (8) to a torque of 41 N·m (30 lb ft). |
This document has been printed from SPI². Not for Resale |